Solutions
Combine capabilities around shop-floor problems so improvement measures can be verified
A solution is not a simple sum of product features. It creates a working loop suited to specific processes and roles, from problem definition and data sources through exception handling and result verification.
Energy Efficiency Improvement
Built on energy monitoring and unit-consumption analysis, this solution places meters, facility systems, work orders, output, and equipment states within the same reporting boundary to identify non-production idle consumption, abnormal fluctuations, and major energy-consuming systems. Improvement proceeds through baselining, execution, verification, and standardization. Load forecasting and AI automatic dispatch are not presented as ready-made standard capabilities.
Equipment Effectiveness Improvement
Centered on OEE and andon, this solution combines equipment connectivity and necessary MES data to create a closed loop from state acquisition and loss attribution to improvement verification. The focus is not a single metric but identifying constraints, reducing recurring abnormalities, and stabilizing team reviews. It can support TPM activities without promising a complete TPM system as part of the package.
Legacy Production-Line Connectivity
The key to connecting legacy lines is not the length of a protocol list but whether equipment differences, data uses, control safety, and downtime windows can all be accommodated. The solution begins with an equipment inventory and representative-machine validation, prioritizes reuse of existing control systems, and builds acquisition, SCADA, and a data hub in stages before connecting MES, OEE, or energy applications as needed.
Material Error Proofing
Error proofing is built around material identity, task context, and shop-floor actions: what the current work order requires, whether the scanned material is correct, and whether weighing or assembly follows the rules. The solution can cover material issues and returns, manual batching, feeding, and assembly scanning, using alerts, blocks, or authorized release according to risk without absolute 'zero-error' promises.
Production Transparency
Production transparency is not about putting more numbers on a large screen. It means equipment signals, work orders, operator actions, and quality records align within the same business context. The solution combines SCADA, MES, OEE, and andon capabilities according to the site's foundation, connecting the critical chain of facts first before expanding analysis progressively.
Quality Traceability and Process Control
Using product identity and batch genealogy as the backbone, this solution connects shop-floor acquisition, MES station transactions, batching error proofing, inspection results, and SPC statistics. It supports both tracing problems after they occur and reducing their occurrence during the process, defining traceability granularity, evidence fields, and response rules according to industry risk.
Describe one recurring shop-floor problem in detail
Start with the symptom, where it occurs, and existing records, and we can work through feasible data paths and validation methods together.